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The fully automated bending and winding system BWS 4000 is used for the manufacture of flat-wire coils in an upright style. The coils can be manufactured in nearly infinite forms and geometries. The system is provided with a high performance power unit to be able working with different types of flat wire. For each type of flat wire and geometrie of the coil there are different kind of changing tools used in the system. Within a few handles and a short period of time the BWS 4000 is ready for the next type of coil with a different manufacturing specification. The system operates with a user friendly programmable interface with touchscreen and Windows operating system.

Technical Data

Power supply: 400 V, 60 Hz
Engine output: 2000 W
Operating pressure: 6 bar
Direction of winding: right and left
Acceleration: programmable
Number of max. edges: 16
Product dimensions: 4000 x 1000 x 2000 mm
Product weight: 750 kg
Control unit: SPS, Omron
Operation and display: TFT Touch and engine
PC Windows Basis
Feed and Bending: 1,6 Sec.

Machine specifications

Wire diameter: 2x1mm – 15x4mm (more on request)
Inside radius of the coil: < R3 (depends on wire diameter)
Inner diameter of the coil: < 15mm (depends on wire diameter)
Coil Height: on request
Leg length: on request
Straightening roller sets: aligned with wire diameter
Wire winch: aligned with 'dancer' for plain wire tension
Wire stripper: on request
Cutting system: pneumatically
Wire lubrication: amount adjustable
Axis system: outlet belt coil
Belt system: expulsion of the coil

Download the Product Brochure here.

Product Brochure (1.4 MiB)