High-performance table winding machines with infinitely programmable speeds up to 16,000 rpm was developed for special applications in winding technology.
HWM 1000
These high-performance table winding machines with infinitely programmable speeds up to 16,000 rpm was developed for special applications in winding technology. It is characterised by particularly consistent quality of the wound products. Easy handling and the modular design make this machine an excellent production tool. The winding machines are supplied as semi-automatic or fully automatic machines and as complete production lines.
General information
Possible uses
- Direct winding of ferrites
- Upright flat wire winding
- Especially for spools with round and square cross-section winding wire
- Centreless coils (baked enamel) baked with hot air or current surge
- special designs with active or passive counter-bearing
- Further possibilities on request
Trim levels
- Rotary indexing table
- Taping
- Dispensing
- Winding tools
- Stripper
- Pneumatics Cutting unit
- Wire tension controller (mechanically or electronically controlled)
- Powered tailstock
- Straightening roller set
- Current surge congealing unit
- Hot air congealing unit
- Remote maintenance module (modem or ISDN)
- Upright flat wire winding unit
Options
- Modular system concept for excellent flexibility
- User programming via macro commands
- Menu-guided operator and program interface
- The command set is displayed online and transferred to the program by means of the enter key
- User guidance and programming via touch screen
- Visualisation of the winding block (graphic display)
Technical information
Technical specifications Technical specifications
| Feed rate: | 0 – 20 mm/revolution |
| Feed resolution, digital: | 0.001 mm |
| Feed speed: | max. 150 mm/s |
| Positioning speed: | 250 mm/s |
| Rotational winding speed: | 18,000 rpm |
| Winding diameter: | Dual spindle 95 mm / quad spindle 50 mm |
| Winding width: | 140 mm |
| Mounting hole for winding mandrel: |
12 mm H6 |
| Stopping accuracy of the winding spindle: |
±0° (4x90°) |
| Direction of rotation: | Programmable |
| Drive power: | 750 W |
| Connection voltage: | 400 V, 60 Hz |
| Machine dimensions: | L 800 mm, W 600 mm |
| Machine weight: | 170 kg |
| Electronic control system: | PLC (Siemens or Omron) up to 4 servo NC axes for winding spindles and laying system |
| Control and display: | TFT touch or machine Windows-7-based PC |
| Pneumatics: | Operating pressure 6 bar |
Steering
- Simatic S7
- Visualisation via touch screen
- Interfaces: serial, Ethernet, PROFIBUS, USB
- Integration into production lines via PROFIBUS possible without any problems
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